Specializing in Precision Press Brake Training and Forming

education, sheet metal, press brake, press brakes
Instruction

Note: These topics are in module form which allows us to custom tailor a program that meets you specific needs.

We're now NIMS and NAM certified


Press Brake Instruction

Complete press brake training from Materials to Math, Bend Functions to Tonnage Calculations, the fundamentals of Punch and V-Die Selection and much, much, more!

Documented reduction in scrap greater than 50% after completion of Asma's professional precision press brake training.

This course is recommended for both the operators and the engineers; get everyone speaking the same language with the same meaning.

Turret Press and Laser

Learn the basics of both the Turret-Press and Laser. Presented in a non-brand specific format the attendee will learn to calculate punching tonnages and clearances, Laser gas selection to safety.

What makes a laser or turret press work along with tips on how to get the most from either.

Precision Sheet Metal Basics

Basic calculator math, just enough to complete simple right angle trigonometry. Blueprint Interpretation for the trade including Geometric Tolerancing and proper use of Precision Hand Measurement Tools.

Learning to select, care for and properly read the precision tools required for quality work and craftsmanship.

Q C  Inspection and Quality Control
                           for the shop floor


Learn the basics of Inspection and Quality Control. This program is not meant to be a advanced course rather it is aimed at the shop floor. Interpreting blueprints for quality control. The basics of SPC charting and data collection and necessity of good quality paperwork and tracking of product.

Squaring Shear  The Squaring Shear

You will learn to square blanks, shear strips correctly and to gauge at odd angles the hard way or with half shears.

Couple that maintenance procedures and safety training, it's a well rounded course for shear operations.

Key Pad  Reading and Editing G-codes for
precision sheet meta
l


This module covers reading and editing G-codes for precision sheet metal. Aimed at the operator, you will learn to make minor adjustments at the controller to existing programs.

Reading and editing G-codes is taught by producing the code from scratch for a 1915 Excelsior Auto-Cycle clutch disk  



Part 
Flat Pattern Development

A course that will teach you how to: layout blanks, 90-degree notches, closed and open angle notches, double flange notching and more. 

Learn how the methods of forming can dramatically affect the results.  

Squaring Shear  Manufacturing Extremely Small Parts

Here we teach you how to produce sheet metal parts in materials under .020-inches thick and to hold tolerances of
+/- .0015-inches linear and .5 degrees of bend angle.

You will learn about Photo-etching for the flat blanks, manufacturing custom tooling and Quality Control where measuring the part can affect the results.





  Small parts Manufacturing

Micro-sheet metal manufacturing in materials under .020 inch thick and to extremely tight tolerances. We work with Beryllium Copper, Stainless, Aluminum, CU/Brass, Inconel and
other refractory materials.

Specializing in forming but we do it all from your Cad files to finished parts including photo-etch masks, photo-etching to plating.

Our forming quality is maintained by the use of a direct servo-drive Toyokoki Press Brake with ram repeatability of one-micron. Our quality control is assured with a state-of-the-art digital optical comparator
and Statistical Process Control.


For Course Syllabus, List of References,
Prices and Availability email or call

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"The training was absolutely perfect! The content the instructor covered was right on target and I couldn't be more pleased with how he presented the material. It was definitely an eye opening experience for our engineering department as I'm certain they did not know the number of variables that went into metal forming on a press brake. And our two floor staff who attended also appreciated the training; especially considering the instructor talked their language and related to their issues. I would highly recommend your instructor to any metal fabricator who is looking to bridge the gap between engineering and the shop floor."

-Graham Shaw, CGI Automated Manufacturing, Romeoville, Ill.