Specializing in Precision Press Brake Training and Forming
education, sheet metal, press brake, press brakes

Educational Odd's and End's 



Small parts



The PowerPoint's -         
Manufacturing Extremely Small Parts

In this presentation the viewer will learn many of the secrets for producing sheet metal parts in materials under .020 inches thick with tolerances as tight as .001 inches and an angular tolerances of 1/2 of a degree. 

You will learn how to produce flat blank parts where punching, lasers and even Water jets are not practical nor desirable. Learn how forming tools are
developed and used in a safe and competent manner; whether in a steel V or Urethane pad.

The viewer will also learn about quality control and measurement  where just the act of measurement can affect the results. A must view if you are considering working in this scale of sheet metal work.

Retail price$60.00


Flat Pattern



The PowerPoint's -
Flat Pattern Development

In this PowerPoint we learn about flat pattern development. Beginning with a brief review of how bend deductions are found and applied to a flat blank.

We will look at how feature locations are found when they lie past a bend line and we take a look at how notching locations are found.

This program will not take the place of producing flat patterns with your CAD system. Rather it will help the viewer to understand what is going on behind the scenes. Not only will this program help understand the mysteries behind flat pattern layout, it will also help you to make better decisions when making minor adjustments to your parts.

Retail price$60.00


Read and edit G-code




The PowerPoint's -
Reading and Editing G-codes

In this PowerPoint we learn how to read and edit common sheet metal G-codes. Beginning with punching and laser calls, their meanings and attributes.

We will walk through the code for both a laser and a turret press. Following up the presentation by  hand coding a clutch disk for a 1913 Excelsior Auto-cycle (motorcycle). A fun and interesting program that will leave the viewer ready to read and edit the G-codes right at the controller.

Retail price$60.00


Leasr fundamentals cover

Laser funadamentals back


The PowerPoint's -
Laser Fundamentals

In this PowerPoint we learn about the basic physics behind the laser. We will learn about waves, hertz, frequency and the light spectrum from radio waves to x-rays and we’ll discuss the difference between E1 and E2; the high and low energy states of  the medium.

This part of the program also looks at incoherent and coherent light ,along with the meanings behind waves being in-phase and out of phase and how that affects the power within the beam. We also review the reflecting mirrors and meaning behind resonance length
.
         
Retail price$60.00

Laser medium cover

Laser medium back

The PowerPoint's -
The Laser Medium


In this PowerPoint we discuss the medium gases and the required quality expectations. Learn about the resonator and the different types of compressors such as  slow and fast axial flow.

The mirrors and TEM modes are discussed along with setting the correct focus and focus zero; beam parameters and wave modes: continuous, pulsed, spike, enhanced and super enhanced.

We also visit the different types of lasers as based on delivery systems: fixed beam
, flying optics and the hybrid
.         
Retail Price $60.00

Laser assist gases and focus

Laser assist gases and focus

The PowerPoint's -
Laser Assist Gases and Focus

This Presentation we delve into the workings of the assist gases and their uses with the standard CO2 shop laser.

Meant for the newer or lesser experienced operators, the discussion turns to which gases are used with which material types and the necessity of keeping the flows uninterrupted.

We learn about the meaning of “focus zero” and its application on the shop floor
;
how to adjust the setting of “focus zero” based again on material type
.
Retail Price $60.00

Laser assist gases and focus

Laser assist gases and focus

The PowerPoint's -
Laser Programming and Safety 


On this DVD we look at the basics of laser programming along with many tips and tricks for improving your laser operations. While geared at the beginning operator
, this PowerPoint will offer experienced operators some valuable insights. 

From there we move to the subject of safety, covering subjects from radiation exposure to electrocution risks. The purpose of and need for a
Laser Safety Officer.

We also discuss Material Safety Data Sheets (MSDS) as they refer to the chemicals used and the toxic gasses that may be released when some materials are cut.
Retail Price $60.00

Laser assist gases and focus

Laser assist gases and focus


The PowerPoint's -
The Punch Press


In The Punch Press we learn about machine operations and maintenance; dealing with day-to-day issues whether on a single station or turret press.

From safety to product production.

A must for bringing a "common language" between the shop and engineering.

Retail Price $60.00

Laser assist gases and focus

Laser assist gases and focus


The PowerPoint's -
Basics


These are narrated PowerPoint presentations as presented by Mr. Steven D. Benson the noted authority on Press Brakes and related sheet metal operations.

The Basics are Calculator math, Blueprint Interpretation and Precision Hand Measurement Tools; several hours of basic training in an easy to follow format.


Retail Price $120.00

Laser assist gases and focus

Laser assist gases and focus


The PowerPoint's -

The Theory of Hole Punching


The Theory of Hole Punching narrated PowerPoint includes instruction on the hole punching process,

The three phases rollover, burnish and fracture are reviewed along with developing the land area and calculating punching tonnages for various shapes, finding the right tool grind: Roof Top or JK shear and understanding die clearance.

Tool care and sharpening are also discussed.
Retail price $60.00

Flat Pattern

Laser assist gases and focus


The PowerPoint's -

Inspection and QC


This PowerPoint covers the basics of  "on the floor" Quality Control. Inspection techniques for the operator and quality control floor staff.

Learn to read and apply Geo-Metric Tolerancing and blueprint interpretation for quality control.

The reasons behind SPC and PCP call-outs and how that data can be used for more than just statics; trends for example.
Retail Price $60.00

Laser assist gases and focus

Laser assist gases and focus


The PowerPoint's -
Press Brake


These are narrated PowerPoint presentations as presented by Mr. Steven D. Benson the noted authority on Press Brakes and related sheet metal operations.

The Press Brake narrated PowerPoint includes Bend Functions, The Press Brake and Method, Press Brake Punches, Press Brake dies, Safety and more in easy to digest segments.

A must for bringing a "common language" between the shop and engineering.

 Retail Price $120.00

Introduction to Precision Press Brake PDF cover

Backcover

PDF text
Introduction to Precision Press Brake
Copyright 1990



Is the first textbook written by industry expert Steve Benson takes the reader from basic math to selecting press brake tooling.

Complete with work problems, questions and answers. An excellent textbook for the beginning sheet metal student.

First used at the Oregon Advanced Technology Center. It contains work problems at the end of each chapter with the answers in the back of the book.
Retail price $50.00 PDF
Introduction to Precision Press Brake PDF cover

Backcover

PDF text
From Darkness to Light


Press Brakes - lean manufacturing's last great challenge


Eleven years of the Chronicle the first online magazine dedicated to the precision sheet metal trade.

Ninety pages of  practical lean manufacturing techniques guaranteed to improve your press brake through-put using basic Design for Manufacturing techniques.
Retail Price $29.95




ASMA 5.0
For Windows-NT and older systems

May we suggest ASMA 6.0?


This software is not meant to replace your CAD system rather to complement it. With only a few selections from pull down lists this software will tell you more about the bend then you probably want or need to know including selecting a perfect die opening, One that will achieve the inside radius that is desired based on material, method, thickness etc.

It then allows you to pick a die opening that is available and then it presents a side by side comparison of the data, allowing for correct bend deduction development.

On the "shop floor" this software will help the operator to make better tooling selections.

The software also develops "deep box" and "Bump radius" data and much more
.
Retail Price $49.95

ASMA 6.0 software cover

backcover

ASMA 6.0
For Windows.net
Vista -7
Software will run on Windows-NT

ASMA 6.0 will not replace your CAD system rather it complements it. With only a few  inputs and selections from pull down lists this software will tell you everything need to know for precise  press brake forming, including the selection of a perfect die opening.

Warns when the die selection is to narrow or the tonnage is too high.

It allows you to select a die opening available in your shop and then side by side presents a comparison of the data from the optimum opening and the new die opening; allowing for correct bend deduction calculations and flat pattern development.

On the "shop floor" this software will help the operator to make better and safer tooling selections.
Retail Price $49.95

Introduction to Precision Press Brake PDF cover

Backcover

PDF text
Precision Press Brake 1st Edition
Copyright 1991


Presents Introduction to, Intermediate and Advanced Precision Press Brake as a single unit

Instead of being presented as a standalone text, the same material is separated into three categories: Introduction to, Intermediate, and Advanced precision press brake. And now all three combined into Precision Press Brake!

Written for use in a trade school application, each level is complete onto itself with work questions and answers, problems to be performed at the brake and as applicable, flat blank pieces already laid out and ready to code.
Retail price $65.00






DVD PowerPoint
What your trainers aren't teaching you about Press Brakes
Copyright 2009

Originally presented as a "FabCast" for the FMA this PowerPoint presentation has been converted to DVD and is now available for your review on your company television or computer.

Learn what you may and may not be doing correctly when it comes to engineering for or the operating of press brakes.
  
Retail price $40.00



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