Specializing in Precision Press Brake Training and Forming

education, sheet metal, press brake, press brakes
DVDs

Box set

Complete Library of Books and DVDs
!Discount on sets!

Sample Video



Introduction to video series

Backcover
DVD Series Introduction

The Introduction DVD introduces the viewer
to the video/library that is now available.

This video introduces the series hosted
by industry expert Steve Benson




NTSC 32, Run time 8:53                



Free with purchase of 5 or more DVD's

Extremely small parts

Extremely small patrs back cover


Manufacturing Extremely Small Parts DVD


In this video the viewer will learn many of the secrets of producing sheet metal parts in material thickness' under .020-inches and with tolerances as tight as .001-inches and one half a degree angular.

You will learn how to produce flat blank parts where punching, lasers and even water-jets are not practical nor desirable. Learn how forming tools are developed and used in a safe manner whether in a steel V-die or in Urethane pad.

We look at quality control measurement where the act of measuring can effect the results. A must view if you are considering working with sheet metal on this scale.


NTSC 45, Run time 26:55             


Retail price $ 120

G-code cover



Reading & Editing G-code for sheet metal   DVD


In this video you will learn how to read and edit G-codes. This video is aimed at the operator so you can learn to read the code and make adjustments to an existing program. In essence teach you to fine tune the programming at the controller. 

This video is not meant to replace program writing as done by a CAD system
but will allow the operator to produce an entire program if necessary right on the shop floor. 

NTSC 45, Run time 38:40             


Retail price $120






Flat Pattern Development DVD

This DVD takes the viewer through basics of
flat pattern development: bend deductions, mold lines and notching (square corners to side flanges at angle other than 90-degrees.

You will learn the application of mold lines and their relationships to features. Find out what happens if you've designed for an air form and use a bottom bend instead. Learn the reasons why
bend deduction charts may not work.

A great way to learn the basics and to understand what you CAD is doing for you in the background.



NTSC 45, Run time 33:57                 

Retail price $120
Calculator Mathematics

Blueprint Interpretation

Calculator Mathematics  DVD


This DVD takes the viewer through basic calculator Mathematics. A must view for those who are just now entering the precision sheet metal trade or, for those that could use a quick refresher course.

Along with the included booklet, the student will be able to work simple formulas and perform right angle trigonometry.

A great way to learn the basics!

NTSC 45, Run time 31:51             

Retail price $120


Blueprint Interpretaton

Blueprint Interpretation

Blueprint Interpretation DVD

In this DVD the viewer is taught everything a beginning sheet metal technician needs to know about Blueprints: Where the information is located, first and third angle projections, cumulative verses baseline tolerancing.

You will learn the basics of Geometric Tolerancing  and how to apply "True Position" callouts on the shop floor. You will learn about process control and charting.

A must view if quality is your goal!

See sample click here!
NTSC 45, Run time 38:37                 

Retail price $120.00


Hand Measurement tools

Handtools back cover

Precision Hand Measurement Tools DVD
 
This DVD covers the fundamentals of precision hand measurement tools including: Micrometers, Squares and Blades, Calipers, Protractors and Height-Gauges.

You will learn to read the different types of scales including vernier scales.

Blueprints are used to first develop the dimensional values and then to actually measure parts.

A must for beginners!

NTSC 45, Run time 28:20             

Retail price $120


The Punch Press DVD cover art


Punch press DVD backcover

The Punch Press DVD

 
In this DVD The Punch Press the operator will learn the basics of the Punch Press; be it a manual, CNC single station or the CNC turret. 

Turret standardization,
tool keying, turret cleaning and  maintenance. 
 Discover the meaning of the  “dead zone” and how to use a “cradle” and how to determine if your tools are side loading or galling. While non machine specific this DVD will help the  new operator understand the machine and its functions. A great starter video!

NTSC 45, Run time 23:02             


Retail price $120

Theory of Hole Punching DVD cover art

Theory of Hole Punching DVD backcover

The Theory of Hole Punching DVD

 
In this DVD The Theory of Hole Punching we learn about tool selection; clearances and correct profiles or grind. The various phases in the punching process and the effects of clearance on  burring. 

We discuss how to calculate
the tonnage requirements and the basics of G and M coding.  Also covered: galling, basic program review, forming tools, general maintenance and best practices for metal punching.

See sample click here!
NTSC 45, Run time 37:20             


Retail price $120




  The Squaring Shear  DVD

 
  This DVD covers the fundamentals of the
  squaring shear, the parts, the pieces and
  their functions.

  You will learn how to properly "square a blank"
  and shear strips; the gauging of odd angles and
  the use of half-shears.

  Shear safety is also covered in some detail.


  See sample click here!

NTSC 45, Run time 27:37             



Retail price $120


Inspection and QC



Inspection and Quality Control DVD

 
This DVD covers the basics of  "on the floor" Quality Control. Inspection techniques for the operator and quality control floor staff.

Learn to read and apply Geo-Metric Tolerancing and blueprint interpretation for quality control.

The reasons behind SPC and PCP call-outs and how that data can be used for more than just statics; trends for example


NTSC 45, Run time 35:23             


Retail price $120
Bend Functions DVD cover

Backcover

Bend Functions DVD

This DVD covers the fundamentals of bend deduction development, K-factors, how bend deductions are calculated.

Even if you never apply these calculations on the shop floor the need to understand what happens at the point of bend cannot be understated.

Once you understand what is happening with bend your tool selection decisions and flat pattern developments will be correct the first time.

NTSC 32, Run time 30:27
          



Retail price $120


The Press Brakes and Methods DVD cover

Backcover

 The Press Brake and Methods DVD


The different types of press brakes and the different methods of forming are discussed.

Discover where the name came from, how the machine has evolved; why did we move from mechanical press brakes to hydro-mechanical to electric Learn the differences between Air-forming, Bottom bending and Coining.

Knowledge no operator should be without!

See sample click here!
NTSC 32, 39:00                              


Retail price $120.00



Press Brake Punches DVD Cover

Backcover

Press Brake Punches DVD

In this DVD we investigate the different types of press brake punches (the upper tool) that are used in the press brake.

Learn how to properly calculate the maximum safe tonnages and learn about the "load limit" of the press brake based.

By learning the properties of these tools and their limits, possible damage to the press brake, the tooling and the operator are greatly reduced.


  
NTSC 32, 30:19 runtime            


Retail Price $120.00



Press Brake Dies DVD Cover

Backcover

Press Brake Dies DVD


Press Brake dies delves in to the mysteries of die selection (the lower tool), the different types of dies and their purposes are discussed.

Learn how to match openings geometrically to achieve the desired inside radius whether  you are Air-forming or bottom bending.

With just one viewing you will save hours of aggravation and tons of scrap.


NTSC 32,  38:00 runtime           

Retail Price $120.00
 

Press Brakes other tools and methods DVD cover


Backcover

Press Brakes -
Other tools and methods DVD

On this video we look into the various operations other than straight forward bending.

The DVD contains tips on selecting forming sequence for optimum forming along with
training in:

     Pin gauging
     Bump radius
     Off-set bending
     Urethane forming
     Deep box forming

Some old standards and new options, a must for getting the most from your press brake.


NTSC 32, 27:03 runtime                 


Retail price $120.00


Bottom Bending DVD Cover

Backcover

Press Brakes - Bottom Bending DVD

Learn the secrets and dangers of bottom bending. Different then coining, bottoming has been a staple of the precision sheet metal trade for many decades.

While no longer recommended by press brake manufacturers it is still widely used in the industry. Done properly and with experience, bottom bending is a valid way to form parts. At the same time just one mistake can severely damage the press brake.

An important video for operator understanding even if air-forming is the only operation being performed in your facility.

NTSC 32, 22:21 runtime              

Retail price $120.00



Press Brake Safety DVD Cover


Backcover

Press Brake Safety DVD


Much more than the usual press brake safety video. Learn about pinch points, proper set-ups, matching tool angles, safe mechanical press brake recommendations, tonnage and more!

  Watch a bone being formed!
     See the bone after forming!
        Check out the marrow in the die!

A must before you let anyone near the press brake!

NTSC 32, 31:22                              

Retail Price $120.00

Laser fundamentals cover


Laser Fundamentals DVD


In this DVD we will learn about the basic physics behind the laser. You will learn about waves, hertz, frequency and the light spectrum; from radio waves to x-rays and we’ll discuss the difference between E1 and E2; the high and low energy states of  the medium.


This part of the program also looks at incoherent and coherent light, along with the meanings behind waves being in-phase and out-of-phase. Learn how being in-phase and out-of-phase
can
affect the power within the beam.

We also review the reflecting mirrors and meaning behind resonance length
.

NTSC 45, Run time 17:29             

Retail price $120

laser medium cover

laser medium back
The Laser Medium DVD

We learn on this DVD about the resonator and the different types of compressors such as the slow axial flow and fast axial flow.

The mirror and TEM modes are discussed along with how to set the correct focus and the meaning of focus zero. We also discuss beam parameters and wave modes: continuous, pulsed, spike, enhanced and super enhanced.

We also visit the different types of laser systems: fixed beam, flying optics and the hybrid.


NTSC 45, Run time 20:09             

Retail price $120

Lasers assist gas and focus

Laser assist gas and focus back

Laser Assist Gases and Focus DVD


This Presentation
we delve into the workings of the assist gases and their uses with the standard CO2 shop laser.

Meant for the newer or lesser experienced operators, the discussion turns to which gases are used with which material types and the necessity of keeping the flows uninterrupted.


We learn about the meaning for “focus zero” and its application on the shop floor. How to adjust the setting of “focus zero” based again on material type.

See sample click here!

NTSC 45, Run time 18:33                 
    
Retail price $120

Laser programming and safety cover

Laser programming and safety back

Laser Programming and Safety  DVD


On this DVD we look at the basics of laser programming along with many tips and tricks for improving your laser operations. While geared at the beginning operator this DVD offers experienced operators some valuable insights
as well. 

From there we move to the subject of safety, covering subjects from radiation exposure to electrocution risks. The purpose of and need for a
Laser Safety Officer
.

We also discuss Material Safety Data Sheets (MSDS) as they refer to the chemicals used and the toxic gasses that may be released when some materials are cut.

NTSC 45, Run time 21:31                 
 
Retail price $120
         




Sets -
DVD / Library Sets
with 10% discount applied


Press Brake DVDs -8-pieces:

Press Brake set 7pc

 Introduction
Bend Functions, Press Brake and Methods,
 Press Brake Punches, Press Brake Dies,
 Other Tools and Methods, Bottom Bending
 and Press brake Safety.
 
 



Retail price less 10%    $750.00


Punching set DVDs - 2-pieces:

Punching set

 Calculator Math, Blueprint Interpretation,
 Precision Hand Measurement tools.



Retail price less 10%   $216.00

 


Sheet Metal Basics DVDs - 3-pieces:

Sheet Metal Basics 3pc

 Calculator Math, Blueprint Interpretation,
 Precision Hand Measurement tools.



Retail price less 10%  $325.00



Laser set DVDs - 4-pieces
:

Laser set

 Calculator Math, Blueprint Interpretation,
 Precision Hand Measurement tools.





Retail price less 10%  $432.00
 

Punch and Laser DVDs - 6-pieces
:

laser and punch set

The Punch Press, Theory of hole punching,
Laser Fundamentals, The laser medium and
Laser assist gases and focus.




Retail price less 10%  $648.00



Narrated Sheet Metal PowerPoint's - 13-pieces:

PowerPoint set

 The Sheet Metal Basics
The Press Brakes
 The Squaring Shears
The Punch Press
The Theory of Hole Punching,
 Inspection & Quality Control
Laser fundamentals,
The laser medium
Laser assist gases and focus

 Laser programming
Laser safety
Reading and editing G-code
Manufacturing Extremely Small Parts
Flat Pattern Development.



Retail price less 10%  $810.00



DVD's only library -24-pieces:

13 pc set

 Introduction
  Calculator Math
  Blueprint Interpretation
  Precision Hand Measurement tools
  The Squaring Shear
  Inspection and Quality Control
   Bend Functions
   Press Brake and Methods
   Press Brake Punches
   Press Brake Dies
   Other Tools and Methods
   Bottom Bending
   Press brake Safety
  The Punch Press
  The Theory of Hole Punching
  Laser Fundamentals
  The Laser Medium
  Laser Assist Gases and Focus
  Laser Programming and Safety
  Enshrining Tooling
  What your trainers aren't teaching you about press brakes
Flat Pattern Development
Reading and Editing G-code for sheet metal
Manufacturing Extremely Small Sheet Metal Parts

 
Retail price less 10%  $2412.00  
Full Library - 44-pieces:

Box set

 Books:
 
Precision Press Brake 1st Edition
  Precision Press Brake 2nd Edition Interactive
  Lasers, Punches, Press Brakes & Shears Interactive
  Darkness to Light-
                
-Lean Manufacturing for the Press Brake  
 
The Precision Sheet Metal Chronicle 1st 10 Browser
  Published Articles

 
Software:

  Asma 5.0 Software

 Narrated PowerPoint's:
  The Basics
  The Press Brake
  The Squaring Shear
  The Punch Press
  The Theory of Hole Punching
  Inspection & Quality Control 
  Laser Fundamentals
  The Laser Medium
  Laser Assist Gases and Focus
  Laser Programming and Safety
Flat Pattern Development
Manufacturing Extremely Small Parts
Reading and editing G-code
 
DVD's:

  Introduction
  Calculator Math
  Blueprint Interpretation
  Precision Hand Measurement tools
  The Squaring Shear
  Inspection and Quality Control
   Bend Functions
   Press Brake and Methods
   Press Brake Punches
   Press Brake Dies
   Other Tools and Methods
   Bottom Bending
   Press brake Safety
  The Punch Press
  The Theory of Hole Punching
  Laser Fundamentals
  The Laser Medium
  Laser Assist Gases and Focus
  Laser Programming and Safety
  Enshrining Tooling
  What your trainers aren't teaching you about press brakes
Flat Pattern Development
Reading and Editing G-code for sheet metal
Manufacturing Extremely Small Sheet Metal Parts
.  


Retail price less 10% = $3368.00




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